Small Product Parts Precision Milling
The machining accuracy can be stably achieved within 2~15μm, which meets the production requirements of complex shape precision small product parts.
Applications
Fresnel Lens Mold Testpiece
＋ Stable cutting 2μm for 99h with R0.004 in. PCD tool, and the tool wear is less than 1μm;
＋ Surface roughness Sa＜0.05μm;
＋ Dimensional accuracy is within ±5μm.
Camera Module Parts
＋ Surface roughness Ra＜0.2μm;
＋ Dimensional accuracy ＜0.0008 in.;
＋ The part has no deformation nor burrs in all the edges and holes.
Surgical Forceps
＋ The width of cutting edge is 0.001±0.0001 in.;
＋ The fitting clearance of upper part and lower part is less than 5μm;
＋ The fitting surface roughness Ra＜0.2μm;
＋ With JINGDIAO on-machine inspection system, the diameter of ball-end cutter in finishing can be compensated intelligently to machine a qualified part.
Engraved Pattern Ring
＋ JINGDIAO CAM software has the professional function - "jewelry pattern engraving";
＋ The cycle time for one ring is only 17min 10s;
＋ No chatter mark on the surface after magnified 40x.
Cardiac Stent Function Testing Part
＋ Surface roughness Ra＜0.08μm;
＋ Consistent grid width.
Fresnel Lens Mold Testpiece
＋ Stable cutting 2μm for 99h with R0.004 in. PCD tool, and the tool wear is less than 1μm;
＋ Surface roughness Sa＜0.05μm;
＋ Dimensional accuracy is within ±5μm.
Camera Module Parts
＋ Surface roughness Ra＜0.2μm;
＋ Dimensional accuracy ＜0.0008 in.;
＋ The part has no deformation nor burrs in all the edges and holes.
Surgical Forceps
＋ The width of cutting edge is 0.001±0.0001 in.;
＋ The fitting clearance of upper part and lower part is less than 5μm;
＋ The fitting surface roughness Ra＜0.2μm;
＋ With JINGDIAO on-machine inspection system, the diameter of ball-end cutter in finishing can be compensated intelligently to machine a qualified part.
Engraved Pattern Ring
＋ JINGDIAO CAM software has the professional function - "jewelry pattern engraving";
＋ The cycle time for one ring is only 17min 10s;
＋ No chatter mark on the surface after magnified 40x.
Cardiac Stent Function Testing Part
＋ Surface roughness Ra＜0.08μm;
＋ Consistent grid width.
Select the Appropriate Machine Tool According to the Shape and the Size of Parts
The processing of small complex-shape precision products has certain requirements for machine tools, first of all, to be able to 5-axis machining, secondly, have outstanding processing accuracy is guaranteed, third, the chip disposal ability is strong in batch production, and finally, the space utilization rate is high. The following JINGDIAO 5-axis high-speed machining centers meet all the conditions and are your perfect choice for processing small complex-shape precision products.
Precision Type·JINGDIAO 5-axis High-Speed Machining Centers
(Machining Accuracy 2~15μm)
JINGDIAO Proven Precision Machining Solutions
To achieve continuous and stable batch machining of complex structural parts, the machine tool debugging is very important. JINGDIAO in-machine automation work mode can be used to automatically perform the machine tool debugging, improve the efficiency and accuracy of the whole process.
This work mode relies on the "Digital Workstation”, the operator finishes the debugging program and integrates it with the processing program, after simulation, the completed NC program will be output and run on the machine, so that the batch production process is continuous.
Contact Us now and introduce the "in-machine automation" work mode to improve the efficiency and the yield rate of small complex-shape product parts.
