Virtual Processing

Do the Entire Multi-axis Machining on Your Computer

In 5-axis machining, the movement of machine tools is complicated, and the machining process is not intuitive and difficult to predict collisions between spindle and fixture, spindle and rotary table, tool holder and workpiece. Jingdiao virtual processing technology constructs the same digital scene in CAD/CAM software, simulating the entire process and eliminates the risk of collision at programming stage to guarantee the safety of 5-axis machining.

FEATURES
Digitization of machining factors

Actual Environmen

Machine tools

Tool

Tool holders

Fixtures

Software Side

Machine tools libarary

Tool libarary

Tool holders libarary

Fixtures libarary

Avoidance of collisions due to exact
same virtual machining environment as real world

Real World

Virtual Machining Environment

Process optimization in software

Risks

Overcut

Collision between Tool Holder and Workpiece

Collision between Tool Holder and Rotary Table

Optimization

Tool Length

Tool Set

Fixture

Whole process simulation

Simulation

Actual Process

NC output foolproof

Path Process Control

Application

Size: Ø350×286mm Material: 7075-T6 Al Cycle Time: 16h

249 blades machined

Length diameter ratio of tools reach 14:1

Closest distance between bottom of tool holder and blade is 1mm

Dynamic imbalance < 0.6gmm

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